Stress Engineer – Stress and Systems Analysis

Stress Engineer – Stress & Structural Analysis

Location: Boscombe Down

Contract length: 12 months

Pay rate: £60 – £80 p/h – inside IR35 and via Umbrella

SC Clearance/ eligibility is required for this position

Joining a team that’s right at the heart of aircraft modification and trials, this is a chance to help turn complex structural challenges into certifiable, customer-ready designs. Our client supports growth across both military and civil programmes-so there’s real momentum, and your expertise will genuinely matter.

What you’ll be doing:

• Deliver technical assessments for flight trials, product development, research activities and other projects




• Perform static strength, vibration, fatigue & damage tolerance analysis for airframe modifications and installations




• Use classical hand calculations and Finite Element Analysis to verify designs against regulatory expectations




• Devise and conduct structural tests (e.g. static strength and modal testing) to demonstrate compliance or validate analyses




• Produce formal calculations and supporting documentation with clear traceability to source data




• Support aircraft surveys and tests through Stress Office and AEC processes to certify designs to regulatory specifications




• Check calculations and drawings, contribute to design reviews, and present findings and recommendations




• Mentor junior engineers and help improve methods and team processes

What you’ll bring:

• Strong experience working on aerospace products and/or aircraft modifications




• Expertise in stress/structural analysis for primary and secondary structures, using both hand calculations and FEM




• Confident use of FEM tools such as FEMAP/NX Nastran, Hyperworks, and Abaqus




• Experience with fatigue & damage tolerance analysis, including both metallic and composite structures




• Ability to document high-quality stress calculations and reports using tools such as MathCad / PTC Prime, Microsoft Word and Excel




• A bachelor’s degree in Aerospace or Mechanical Engineering

Additional information:

• Experience as a Compliance Verification Engineer (CVE) for a CAA/EASA 21J and/or MAA DAOS organisation is desirable but not essential




• Knowledge of Defence Standard 00-970 is desirable




• Opportunities to work across other domains may arise, including review of structures documents and weapons R&D

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