Controls Engineer

Company: Barry-Wehmiller
Apply for the Controls Engineer
Location: Doncaster
Job Description:

Overview

As a Controls Engineer with a special purpose machinery background in packaging, you will design and code PLC and HMI software for packaging lines, collaborating with mechanical and electrical design to meet project requirements. You will drive on-site start-ups, remote support, and continuous improvement to achieve on-time delivery, reduced warranty, and smooth customer changes. This role offers impact in shaping automation solutions for a global packaging leader and opportunities to work cross-functionally on complex systems.

Responsibilities

  • Design and develop new control systems for packaging equipment
  • Upgrade existing equipment and integrate with new automation
  • Perform site surveys and participate in customer technical meetings
  • Create functional, detailed, and software design specifications
  • Program PLCs (safety included) and HMIs using Siemens, Rockwell, and other applicable platforms
  • Design systems with IEC 61131-3 languages and ensure compliance with directives and standards
  • Conduct machinery risk assessments per ISO 12100 and implement countermeasures
  • Ensure documentation is complete for CE filing and customer records
  • Lead start-up, commissioning, and fault-finding at customer sites; support remotely as needed
  • Identify and implement process and product improvements using L3 tools
  • Support production, field service, and commercial teams with technical solutions
  • Plan and manage project timelines and cost-effectiveness
  • Maintain safety and housekeeping standards in work areas
  • Travel to customer sites, with flexibility for overtime and overseas training

Key requirements

  • 2+ years in Controls & Automation, preferably in packaging
  • HNC/HND in Engineering or related field
  • Experience programming Rockwell and/or Siemens PLCs and HMIs
  • Knowledge of Ethernet/IP and/or Profinet industrial protocols
  • Desirable: motion and servo control experience
  • Strong interpersonal and time-management skills
  • Ability to convert information into project documentation
  • Proficiency in Microsoft Office
  • Self-starter with team work ability
  • Drive and determination to succeed
  • Interpersonal skills
  • Time management
  • Self-motivation
  • Siemens PLC/HMI programming
  • Rockwell PLC/HMI programming
  • IEC 61131-3 languages

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Posted: October 5th, 2026