Overview
As Structural Integrity Engineer you will develop and validate high-fidelity models to ensure the structural reliability of metallic, non-metallic, and composite systems. You will operate within the Structural Integrity Group, collaborating with design, manufacturing and testing teams to deliver safe, compliant solutions. You will tackle damage-tolerance, durability, and various analysis domains across lightweight and heavyweight platforms, driving evidence-based decisions. This role offers impact through advanced simulations, process improvements, and interaction with MoD and client standards.
Responsibilities
- Develop and validate high-fidelity finite-element models for metallic, composite and hybrid structures
- Perform static, dynamic, vibrational, thermal and fluid-structure interaction analyses
- Conduct damage-tolerance and fatigue assessments
- Draft concise strength-summaries and risk assessments
- Translate analysis outcomes into manufacturing instructions and inspection plans
- Lead knowledge-transfer workshops and maintain model libraries
- Champion process improvements through new software, material databases and automation scripts
- Represent the company at design reviews and external audits
Key requirements
- Proven industrial structural-analysis experience on metallic and composite parts
- BEng (Hons) in Mechanical/Aerospace or equivalent
- Proficiency in MSC Nastran and pre-processors (Patran, Apex, Simcenter, or ANSA)
- Experience in static, dynamic, linear and non-linear analyses
- Skilled in hand-based stress calculations and fatigue life prediction
- Experience modelling aluminium, titanium, steel and high-strength alloys
- Basic knowledge of composite lay-up and ply-by-ply modelling
- Clear reporting skills for strength-summaries and risk assessments
- Collaborative work style with design, manufacturing, testing and quality teams
- Scripting (Python, batch) and HPC usage to streamline analyses
- Ability to undergo the process for Secret Clearance and Developed Vetting
- Collaborative mindset
- Strong communication and reporting
- Problem-solving and analytical thinking
- MSC Nastran
- Patran
- Apex
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