Overview
As a Quality Engineer, you lead quality performance for a Manufacturing Value Stream, applying SPC and data-driven metrics to drive process stability and continuous improvement. You partner with manufacturing, engineering and NPI teams to embed a culture of quality excellence and informed decision-making. You’ll tackle root-cause analyses, CAPA, and risk management to ensure compliant, high-quality devices. This role offers meaningful impact across the product lifecycle with opportunities to shape processes and outcomes.
Pay / Benefits
- generous annual bonus
- pension schemes
- private health and dental plans
- flexible vacation and paid holidays
- paid volunteering hours
- hybrid working model
Responsibilities
- Act as Quality Lead for a specific Manufacturing Value Stream
- Provide day-to-day quality engineering support to manufacturing and resolve nonconformances
- Lead root cause analysis using Six Sigma and Lean tools (5 Why, Fishbone, DMAIC, 8D)
- Establish and maintain process controls, inspection plans, and quality checkpoints
- Conduct Measurement System Analysis (MSA) including Gage R&R studies
- Use statistical analysis to identify trends and recommend preventive actions
- Support change control, risk assessments, verification/validation, and documentation review
- Evaluate quality impact of product/process changes ensuring regulatory compliance
- Support readiness activities for new or updated products/processes
- Maintain risk management files (PFMEA, DFMEA, hazard analysis) across lifecycle
- Develop and execute validation plans for manufacturing processes, equipment, and inspection methods
- Perform Cp, Cpk and contribute to DOE and experimental design
- Act as subject matter expert during audits and support preparation
- Lead or contribute to CAPA with root-cause verification of effectiveness
- Ensure documentation aligns with GDP and regulatory expectations
- Collect and interpret data on quality performance (scrap, defects, yields, complaints)
- Prepare and present quality metrics to cross-functional stakeholders
- Lead Six Sigma-based CI projects focusing on yield, defect reduction and process capability
- Investigate returned products and customer complaints
- Collaborate with suppliers, test labs, and engineering to resolve issues
- Partner with Manufacturing, R&D, NPI, DQA, process engineering and QC to apply quality principles across lifecycle
Key requirements
- Bachelor’s degree in Engineering, Science, or related technical discipline
- Experience in a regulated industry (medical devices preferred)
- Experience applying Six Sigma tools (DMAIC, MSA, SPC, DOE, capability analysis)
- Experience with MSA and Gage R&R studies
- Experience with root cause analysis, validation, and risk management
- Strong analytical skills and ability to interpret technical data
- Effective communication and cross-functional collaboration skills
- Preferred Lean Six Sigma Green Belt certification
- 2–5 years of quality engineering experience in a regulated environment
- Experience with CAPA ownership and statistical data analysis
- Familiarity with design transfer and sustaining engineering processes
- Effective communication
- Cross-functional collaboration
- Problem-solving mindset
- Six Sigma (DMAIC, MSA, SPC, DOE)
- Measurement System Analysis (Gage R&R)
- Process capability analysis (Cp, Cpk)
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